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SERVICESAMSUNG COLOR LASERPRINTERCLP-510/XBHManualSAMSUNG COLOR LASER PRINTER CONTENTS1. Precautions2. Reference Information3. Specifications4. Summar

2-3Samsung ElectronicsReference InformationService ManualLCD Liquid Crystal DisplayLED Light Emitting DiodeLSU Laser Scanning UnitMB MegabyteMHz Megah

7-3Samsung ElectronicsAlignment & AdjustmentsService Manual4) Jam duplex (Jam in duplex area)* Jam duplex occurs when printing the reverseside of

7-4Alignment & AdjustmentsSamsung ElectronicsService Manual7.2 Jam RemovalWhen a jam occurs while printing a jam message is displayed on the contr

7-5Samsung ElectronicsAlignment & AdjustmentsService Manual7.2.2 Tips for Avoiding Paper JamsBy selecting the correct paper types, most paper jams

7-6Alignment & AdjustmentsSamsung ElectronicsService Manual1. If the paper is not feeding properly pull thepaper out of the machine..2. To resume

7-7Samsung ElectronicsAlignment & AdjustmentsService Manual7.2.6 Jam In Exit Area : Jam2If paper is jammed in the paper exit area 'Jam In Exi

7-8Alignment & AdjustmentsSamsung ElectronicsService Manual7.2.7 Jam In Duplex Path : Jam DuplexIf paper is jammed in the duplex area 'Jam In

7-9Samsung ElectronicsAlignment & AdjustmentsService Manual6. Locate the jammed paper and then carefullytake it out of the printer.7. Close the to

7-10Alignment & AdjustmentsSamsung ElectronicsService Manual7.2.8 Jam In the Optional Second Tray1. Using the handle open the right cover.2. Remov

7-11Samsung ElectronicsAlignment & AdjustmentsService Manual7. Close the two jam covers. Go to step 11.8.Pull the optional tray, Tray 2, out of th

7-12Alignment & AdjustmentsSamsung ElectronicsService Manual7.3 Sample PatternThis product provides several printable test patterns for maintenanc

2.3 Select a location for the printer• Leave enough room to open the printer trays, covers, and allow for proper ventilation. (see diagrambelow)• Pr

7.4 Checking the Remaining Toner and Others7.4.1 Checking the Remaining TonerYou can check the level of toner left in each cartridge.1. In ready mod

7-14Alignment & AdjustmentsSamsung ElectronicsTraninung Manual7.5 Understanding the Control PanelThe control panel on the top right side of your

7-15Samsung ElectronicsAlignment & AdjustmentsService ManualMessage DescriptionWhen an error occurs,a lamp turns on at the corresponding location

7-16Alignment & AdjustmentsSamsung ElectronicsService Manual7.5.3 Using Control Panel MenusA number of menus are available to make it easy for yo

7-17Samsung ElectronicsAlignment & AdjustmentsService Manual7.6 Periodic Defective ImageIf an image defects appears at regular intervals on the pr

7-18Alignment & AdjustmentsSamsung ElectronicsService Manual7.7 How to use EDC (Engine Diagnostic Control) Mode7.7.1 EDC EstablishmentEDC Mode is

7-19Samsung ElectronicsAlignment & AdjustmentsService Manual7.7.2 EDC Whole MenuMotor TestMain MotorDev MotorWaste MotorSCF MotorFan MotorHVPS Te

7-20Alignment & AdjustmentsSamsung ElectronicsService Manual7.7.2.1 Motor TestThis function allows the operation of the various motors to be chec

7-21Samsung ElectronicsAlignment & AdjustmentsService Manual7.7.2.2 Solenoid TestThis function allows the operation of various solenoids and clut

7-22Alignment & AdjustmentsSamsung ElectronicsService Manual7.7.2.3 Sensor TestThis function allows the operation of various sensors to be checke

2-5Samsung ElectronicsReference InformationService Manual2.4 A4 ISO 19752 Standard PatternThis test page is reproduced at 70% of the normal A4 size

7-23Samsung ElectronicsAlignment & AdjustmentsService Manual7.7.2.4 LSU & Fuser TestThis function allows the Fuser, LSU Motor and Laser Diode

7-24Alignment & AdjustmentsSamsung ElectronicsService Manual7.7.2.6 Test PrintThis function allows you to test the overall function of the print

7-25Samsung ElectronicsAlignment & AdjustmentsService Manual7.7.2.7 HVPS TestThis function allows the HVPS to be tested<How to operate>a) P

7-26Alignment & AdjustmentsSamsung ElectronicsService ManualMEMO

888-1Samsung ElectronicsTroubleshootingService Manual8. Troubleshooting8.1 Procedure of Checking the Symptoms Before attempting to repair the printer

8-2TroubleshootingSamsung ElectronicsService Manual8.1.1 Basic Check List1. Check the Power.• Does "Warming Up" appear on the display?-->

8-3Samsung ElectronicsTroubleshootingService Manual8.1.2 Initial Inspection1. Check Power part1. The printer does not work no matter how long you wait

8-4TroubleshootingSamsung ElectronicsService Manual8.1.3 Check the length of life of componentsThe length of life of consumable components is displaye

8-5Samsung ElectronicsTroubleshootingService Manual8.2 Solution of Image ProblemCause Sequence of TreatmentDriver Installation Problem.Toner cartridge

8-6TroubleshootingSamsung ElectronicsService ManualCause Sequence of TreatmentPaper Path is contaminated.ITB Unit Belt is contaminated.Pressure Roller

2-6Reference InformationSamsung ElectronicsService Manual2.5 Wireless LAN• This product can be used with a wireless LAN, (this is an option.)- The wir

8-7Samsung ElectronicsTroubleshootingService ManualCause Sequence of TreatmentDeveloping process is contaminated.ITB Unit is damaged or dirtyFuser Uni

8-8TroubleshootingSamsung ElectronicsService ManualCause Sequence of TreatmentIf the of Toner Cartridge is badIf the alignment betweem the OPC and ITB

8-9Samsung ElectronicsTroubleshootingService ManualCause Sequence of TreatmentContamination or damage to rollers.Measure distance between lines.Laser

8-10TroubleshootingSamsung ElectronicsService ManualSymptoms : Printing begins at wrong position on the paper.Check and Cause SolutionWrong sensor tim

8-11Samsung ElectronicsTroubleshootingService Manual8.3.3 JAM1(JAM inside pinter)SymptomsPaper is jammed in front of the Fuser or under the T2 Roller.

8-12TroubleshootingSamsung ElectronicsService Manual8.3.5 JAM DuplexSymptomsIndicated "Jam in Duplex Area" on the LCD indicator.Exit SensorF

8-13Samsung ElectronicsTroubleshootingService Manual8.3.7 Paper rolling in the Fuser.SymptomsPaper is rolled in the Fuser.Check and Cause Solution1. I

8-14TroubleshootingSamsung ElectronicsService Manual8.4.1 Fuser Error8.4 Symptoms of Bad Operation and Troubleshooting.SymptomsOpen Fuser / Over Heat

8-15Samsung ElectronicsTroubleshootingService Manual8.4.4 Paper Empty SymptomsLCD shows "Paper Empty" even though paper is ready.Check and C

8-16TroubleshootingSamsung ElectronicsService Manual8.4.7. Can not sense when the Cover is Opened.SymptomsLCD Indicates "Ready" even when co

333-1Samsung ElectronicsSpecificationsService Manual3. SpecificationsSpecifications are correct at the time of printing. Product specifications are su

8-17Samsung ElectronicsTroubleshootingService Manual8.4.10 Curved or Distorted Vertical LinesSymptomsCurved, wavy or distorted vertical lines.Check an

8-18TroubleshootingSamsung ElectronicsService ManualADC Not Confirm ErrorThe ADC(Analog -to - Digital Conversion) is defective.1. Turn the printer off

8-19Samsung ElectronicsTroubleshootingService ManualEngine FuserOver Heat ErrorThe temperature of Fuser is higher than the Printing temperature.1. Che

8-20TroubleshootingSamsung ElectronicsService ManualWaste Motor ErrorThis error is caused by open circuit of Waste Motor Harness or themotor stalling

8-21Samsung ElectronicsTroubleshootingService ManualInvalid Image TransferCan not communicate with ITB Unit.*This may be caused by a wrong value of OE

8-22TroubleshootingSamsung ElectronicsService Manual8-22Chapter 8. TroubleshootingSamsung ElectronicsJam In Duplex PathPaper is caught while printing

8-23Samsung ElectronicsTroubleshootingService ManualMemory OverflowNot enough Memory Capacity.The printer has insufficient memory to build the page im

8-24TroubleshootingSamsung ElectronicsService ManualPress Cont Key Replace T2 RollerThe T2 roller is coming to the end of its usable life and will nee

8-25Samsung ElectronicsTroubleshootingService ManualReplace Toner [Color]It occurs when the Toner Cartridge of indicated Color is not installed.*If th

8-26TroubleshootingSamsung ElectronicsService ManualMEMO

3-2SpecificationsSamsung ElectronicsService Manual3.2 Controller Specification3.3 Electrical SpecificationItems DescriptionsProcessor (CPU) Samsung

99 Exploded drawings and service parts lists are given for items which may be expected to have a higher failure rate.Where a failure occurs you can

Content9.1 Main Exploded View9.2 Cover Front Exploded View9.3 Cover Top Exploded View9.4 Cover Deve Exploded View9.5 Exit Ass’y Exploded View9.6

9.1 Main Exploded View1712234013-1452031265415355757-1141326223822398219 3325301116-216-316-1S819-1S9194137 58484419-216234016-42831293243-143-2104342

9.2 Cover Front Exploded View01212-512-412-612-212-312-169221753S5S5S5S4S3S3S8S3771111104S853S8

9.3 Cover Top Exploded View65302917S158S154

9.4 Cover Deve Exploded View402612S14S143791105118

9.5 Exit Ass’y Exploded View056241710133S8S811-1011-S81111-811-911-2111-111-411-S8S811-1311-1411-1511-1611-1911-2011-S811-20-111-20-211-1811-1211-1111

9.6 Duplex Ass’y Exploded View1-1-11-1-101-1-101-1-91-1-71-1-261-1-81-1-51-1-161-1-211-1-141-1-31-1-21-1-41-1-191-1-61-1-281-1-111-1-291-1-221-1-201-1

9.7 Deve-Drive Ass’y Exploded View06781213171615141110543191819202

9.8 Main-Drive Ass’y Exploded View03833223319302736391224233732516326S117235S111S172934412181315171211212628583520141037931

3-3Samsung ElectronicsSpecificationsService Manual3.5 Consumable & Maintenance ItemsItems Descriptions RemarksPeriodic Replacing Parts Toner Cartr

01918173286211345720S2S2S2S2S2S2S212151428252422522328293110111213S3S3S2S3312733S2S21626309.9 Fuser Ass’y Exploded View

80315974 1212S814511131069.10. Cassette Ass’y Exploded View

141591503237114 1061212S8S816522 138202117199.11. SCF Cassette Ass’y Exploded View

110S8S515S8S8S8S8S8S5S5912S5461075291917168142-12-52-62-72-32-42-22-S9133-83-193-153-93-43-13-23-133-133-133-163-103-113-43-53-63-73-173-123-203-33-14

382923763-33-63-73-23-11110249313-53-455-25-15-55-311-181-31-171-101-211-141-151-201-111-41-81-31-51-131-191-161-121-71-61-91-21-1-21-1-3S11-1-41-1-11

1114637334311012252684303632217118211319792737392422-12-23-33-23-43-63-73-53-12-31-11-21-41-31629282334159.14 Front Frame Exploded View

36AS8S8S81282510334232412121153137189S8S81132202629S5S8S83522S5636A21943436*121S9305383314167131S8S8178(36A+36B)36B3819.15 Rear Frame Exploded View

1615142313612837451910920182217122425S14S14261121 S14S14S14S14S14S14S14S8S8S8S7S89.16 Base Frame Exploded View

151920013424171718251181137231S562S99142210218516129.17 MP Ass’y Exploded View

71512112083641099.18 Pick-up Ass’y Exploded View313

3-4SpecificationsSamsung ElectronicsService Manual3.6 Paper handling SpecificationsPaper Paper size 1st Cassette 2nd Cassette MP tray DuplexA4 210 X 2

105S85678891012111-122S8S8231-2143-12581115134322-188192116171811555201-32-3242-23-53-43-23-39.19 Feeder Ass’y Exploded View

406S93557129.20 Guide Paper T2 Ass’y Exploded View

S18908S8765101231213S81149.21 ITB Cam Ass’y Exploded View

2S8103S549.22 Dummy Fuser Base Ass’y Exploded View

Parts List Parts List(Model code : CLP-510/XBH)Draw# Part Code Description Location SNA9.1-1 JC96-03189A ELA UNIT-ITB_SET;CLP-510,SEC,XAA,ITB,SET SNA

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.1-45 JC72-01147A PMO-COVER SENSOR BASE;CLP-500,

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.5-2 JC72-01217A PMO-C/EXIT LOCK COVER;CLP-500,H

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.6-1-1-13 JC70-00368A IPR-BRKT GROUND TR1;CLP-50

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.7-15 6044-000125 RING-E;ID4,OD9,T0.6,PASS,STSC

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.9-5 6107-001193 SPRING-CS;SUS304-WPB,YEL,PI1.1,

444-1Samsung ElectronicsSummary of productService Manual4. Summary of ProductThis chapter describes the functions and operating principles of the main

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.13-1-2 6031-000023 WASHER-PLAIN;-,ID5.9,OD10.0,

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.13-23 JC63-00165A GROUND-FUSER FRAME;CLP-500,SU

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.14-27 JC72-01178A PMO-DEV OPEN PLATE GUIDE;CLP-

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.16-2 JC97-01755A MEA-PICKUP;CLP-500,SEC,EXPORT,

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.18-3 JC70-00360B IPR-GUIDE-P-INPUT;CLP-510,SECC

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.20-7 JC61-00050A SPRING ETC-ACTUATOR;ML-6060A,S

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available0501-000294 TR-SMALL SIGNAL;KSA708-Y,PNP,800mW,TO

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available2007-000122 R-CHIP;1.2Kohm,5%,1/10W,TP,1608 SA200

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available3301-001240 BEAD-SMD;120ohm,1.6x0.8x0.8mm,200mA,T

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available6902-000606 BAG CONDUCTIVE;PE+CARBON,T0.1,W305,L4

4-2Summary of ProductSamsung ElectronicsService Manual>> Front ViewDeve OEM PBAPanel PBAWaster Toner SensorWaster Toner MotorSMPSSMPSMain DriveM

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not AvailableJC61-00839A BLADE-CLEANING;CLP-500,URETHAN,TRP,W1

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not AvailableJC63-00241A SHEET-ITB BLADE;CLP-500,PE SHEET,T=0.

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not AvailableJC68-01228A LABEL(P)-OPC NOTICE;CLP-500,-,YOPO PA

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not AvailableJC72-01031A PMO-ITB BUSH GUIDE CF;CLP-500,POM,WHI

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not AvailableJC72-01277A SPONGE-ITB TOP;CLP-500,URETHAN SPONGE

101010-1Samsung ElectronicsBlock DiagramService Manual10. Block Diagram

111111-1Samsung ElectronicsConnection DiagramService Manual11. Connection DiagramFUSERLSUDC Motor(Waste Agitator)Solenoid(Deve 1st )Solenoid(Deve 2nd)

11-2CONNECTION DIAGRAMSamsung ElectronicsService Manual< Signal Name Table >* Dir : Signal direction, NC : No Connection* <- : same signal_na

11-3Samsung ElectronicsConnection DiagramService Manual7Main Board(CN37) Deve OEM Key(CN1)Pin Signal Name Dir Pin Signal Name1 AGND 2 AGND2 +24VF 1 +2

11-4CONNECTION DIAGRAMSamsung ElectronicsService Manual12aDeve Drive(CN6) Solenoid(Deve 1st)Pin Signal Name Dir Pin Signal Name1 nSOL_DEV_1ST <-2 N

111-1PrecautionsService Manual1. PrecautionsIn order to prevent accidents and to prevent damage to the equipment please read the precautions listedbel

4-3Samsung ElectronicsSummary of productService Manual1) OPC UnitImages are created on the OPC unit using an electro-photographic process. The unit co

11-5Samsung ElectronicsConnection DiagramService Manual17 Main BD(CN3)IEEE1284PortPin Signal Name Dir Pin Signal Name1 nSTB <-2 DATA0 <-3 DATA1

11-6CONNECTION DIAGRAMSamsung ElectronicsService Manual20 Main BD(CN9)NPC(J1)(Network Print Card)Pin Signal Name Dir Pin Signal Name1 +3.3V 1 VDD32 +3

11-7Samsung ElectronicsConnection DiagramService Manual24 Main BD(CN33) Sensor(Feed)Pin Signal Name Dir Pin Signal Name1 +3.3V 1 <-2 nS_FEED 2 <

11-8CONNECTION DIAGRAMSamsung ElectronicsService Manual34Main BD(CN12)LSU*LDPartPin Signal Name Dir Pin Signal Name1 nHSYNC 1 *HSYNC2 +5VL 2 +5V3 DGND

3.3VPage:Size:REV:ED.CENG.FA1 5CHANGE PART1BFSPGPmDBED NO.4DATEEBB’04.09.027REVISION RECORDBigbang PlusSAMSUNG ELECTRONICSARP.8Bingbang Plus4NCSIGN1 7

SAMSUNG ELECTRONICSC35 82 7D0.9%1.2%Rev 1.0D1DRW.Size:ENG.RESERVEDFEBPage:[ VCLK SYSCLK ]B[ RESET ]ED.MHzBBingbang PlusARP.614 6TITLE:’04.09.02CREVISI

MEMORYBBTITLE:ENG.BREV:DIPED.MAIN12REVISION RECORDSAMSUNG ELECTRONICSB85F4CHANGE PARTBSIGN8C.B.LEEB32ARP.’04.09.02CONFIDENTIALADATEDBingbang Plus4 A3

ENG.1CBingbang Plus7MAINCONFIDENTIALSIGNBPage:(ASIC)4ARP.C.B.LEEENetwork Interface’04.09.02(SPGPM)* FACTORY OPTIONB8DATEABTITLE:Rev 1.03BDRW.BED.DREV:

SIGNC2CCHANGE PART5CONFIDENTIAL3BSAMSUNG ELECTRONICS3D+PANEL & USBPANEL_156DA204K1’04.09.02 CHK:FGNDPage:C.B.LEEAGNDS.D ANED.82AD-DATE4REVISION R

B5N.CDATEBA7nINITnSELECTINnFAULT2DATA3DATA7DA4nACK6CONFIDENTIALCENG.REV:DATA238CLP-511/511G ONLYDrawing Number:DATA6C.B.LEEnAUTOFD5SELECTB6DATA1TITLE:

4-4Summary of ProductSamsung ElectronicsService Manual6) MPT (Multi Purpose Tray)The Multi-Purpose Tray not only feeds general printing paper but is a

0.1CBDNCDRW.FAED NO.ENG.Y.S EOM11SIGNREV:ESAMSUNG ELECTRONICSCHANGE PARTTITLE:D52 CHK:ARP.46Page:CS.D AN1B3 8REVISION RECORDB72Y.S EOMBBY.S EOMBingban

2Y.S EOMED NO. CHANGE PART6BS.D AN1DRW.785BCONFIDENTIALBUFFER & LSUFSAMSUNG ELECTRONICSMICRO1DATE4BB0.1BDrawing Number:2005-001058Size:AREVISION R

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SAMSUNG ELECTRONICS7BB50402-001189REV:CLT_FEEDFEED.EABingbang Plus’04.09.02MAINRev 1.01CREVISION RECORDFDATEPage: CHK:T2_HOME0402-001189D8C81MP_SOL64S

E CHK:Y.S EOMTH1CONFIDENTIALANALOG2007-008567DRW.BARP.58’04.09.02MAIN7AED NO.E2007-000066SAMSUNG ELECTRONICSS.D ANDITBBB6Drawing Number:AB42007-000736

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4-5Samsung ElectronicsSummary of productService Manual13) Main Drive UnitThis motor drives, by way of a gearbox, the OPC unit, ITB unit, feeder unit,

DSAMSUNG ELECTRONICS CO., LTD.EF2 7 8ABC3 4 5 6ALL RIGHTS RESERVEDABC1CRUM_DEVE

CRU_ITBASAMSUNG ELECTRONICS CO., LTD.A2 3 4 5 6BCALL RIGHTS RESERVED7 81BCEFD

YW396CON121PINCON25096-02CQ2BTA12-600BBD1600V5AR71/4W1KJC8104KR61W22JD4Q4500V24AD54148R25220JR24220JCS8CT7RT1FB2GND4OUT5IS3VCC6U1 KA7553R51W180J0000PC

YW396CON121PINCON25096-02CQ2BTA12-600BBD1600V5AR71/4W1KJC8104KR61W22JD44148Q4800V13AR24220JCS8CT7RT1FB2GND4OUT5IS3VCC6U1 KA7553R51W180J0000PC1S21ME4+2

YW396CON121PINCON25096-02CQ2BTA12-600BBD1600V5AR71/4W1KJC8104KR61W22JD44148Q4800V13AR24220JCS8CT7RT1FB2GND4OUT5IS3VCC6U1 KA7553R51W180J0000PC1S21ME4+2

© Samsung Electronics Co.,Ltd. May 2005Printed in Korea.VERSION NO. : 1.00 CODE : JC-0131L* This Service Manual is a property of Samsung E

4-6Summary of ProductSamsung ElectronicsService Manual4.1.2 Motor & Fan LayoutFan1. Main Motor2. DEVE Motor4. Waste Toner MotorFan1. Main Motor2.

4-7Samsung ElectronicsSummary of productService Manual14.1.3 Clutch & Solenoid Layout>>SolenoidCartridge Solenoid(C, M, Y, K)Duplex Solenoid

4-8Summary of ProductSamsung ElectronicsService Manual>>ClutchNO. Name Description1. Yellow DEVE clutch Controls Yellow color toner cartridge d

4-9Samsung ElectronicsSummary of productService Manual4.1.5 Main Controller PBAUSBCN24CN27CN28CN29CN30CN31CN32CN33DUPLEXCN26T2 HOMEBLDC1TH1FUSER_FANSM

4-10Summary of ProductSamsung ElectronicsService ManualRAMDIMMSPGPmMain ControlFLASH MEMORYOSC2 12MHz(Reserved)OSC112MHzLPEC1(ENGINE CONTROL)OSC323.8

4-11Samsung ElectronicsSummary of productService ManualUSB 2.0SDRAM64MBEEPROM4k bitFlash Memory2MBNPC / (W-LAN)OptionalFull FunctionEngineControlBlock

4-12Summary of ProductSamsung ElectronicsService Manual* Direct connection up to 4 Flash ROM banks- Burst capability- Programmable timing per bank- Up

1-2PrecautionsService Manual1.2 Caution for safety1.2.1 Toxic materialThis product contains toxic materials that could cause illness if ingested.(1) I

4-13Samsung ElectronicsSummary of productService Manual* Timer- 3 Independent Programmable Timers- Watch Dog Timer for S/W Trap and Tone Generator for

4-14Summary of ProductSamsung ElectronicsService Manual3) Memory BlockThe operating program runs from memory (see below). It is used to store video da

4-15Samsung ElectronicsSummary of productService Manual4.1.6 SMPS (Switching Mode Power Supply) PBAThe SMPS unit supplies DC power for driving the who

4-16Summary of ProductSamsung ElectronicsService Manual4.1.7 HVPS (High Voltage Power Supply) PBAThe HVPS PBA uses the 24V created by the SMPS to gene

4-17Samsung ElectronicsSummary of productService Manual1) Charging Voltage: Charger* Function : This high voltage is used to charge the surface of the

4-18Summary of ProductSamsung ElectronicsService ManualMEMO

555-1Samsung ElectronicsSystem OutlineService Manual5 System OutlineThis chapter describes the functions and operating principals of the main componen

5-2System OutlineSamsung ElectronicsService Manual5.1.2 LSU (Exposure)The bitmap image data stream is used to switch the LSU data beam. Where white pa

5-3Samsung ElectronicsSystem OutlineService Manual5.1.3 Toner Cartridge (Development Section)In the development stage toner particles are transferred

5-4System OutlineSamsung ElectronicsService Manual2) Developing state of colorThe page image is built up from each of the 4 colors and transferred to

1-3PrecautionsService Manual1.2.3 Handling PrecautionsThe following instructions are for your own personal safety, to avoid injury and so as not to da

5-5Samsung ElectronicsSystem OutlineService Manual5.1.4 Image Transfer SectionThe toner image formed on the OPC drum is transferred to the ITB (Image

5-6System OutlineSamsung ElectronicsService Manual2) Primary Image TransferA colored page is split into 4 component color parts and developed one colo

5-7Samsung ElectronicsSystem OutlineService Manual4) Secondary Image TransferThe image is built up on the ITB (primary image transfer). This image is

5-8System OutlineSamsung ElectronicsService Manual5.1.5 Fuser (Fusing Section)Toner that has been through the primary and secondary image transfer pro

5-9Samsung ElectronicsSystem OutlineService Manual5.1.6 ExitAfter passing through the fuser paper is ejected into the paper exit tray. Any static elec

5-10System OutlineSamsung ElectronicsService Manual5.2 Outline of Engine Firmware The CLP 510/510N use 4 different colored toners (Yellow, Magenta, Cy

5-11Samsung ElectronicsSystem OutlineService Manual5.2.1 System InitializationThe system initialization process is carried out immediately after power

5-12System OutlineSamsung ElectronicsService Manual5.2.3 Ready1) Host interface is monitored for print commands2) Heat control* Target temperature (16

5-13Samsung ElectronicsSystem OutlineService Manual5.2.5 PrintAfter sensing the ITB home position the following tasks are performed,Send Psync signal

5-14System OutlineSamsung ElectronicsService ManualMEMO

1-4PrecautionsService Manual1.2.5 Disregarding this warning may cause bodily injury(1) Take care - some parts may be hot.The fuser unit works at a hig

666-1Samsung ElectronicsDisassembly and ReassemblyService Manual6. Disassembly and Reassembly6.1 Precautions When Replacing Parts . . . . . . . . . .

6-2Disassembly and ReassemblySamsung ElectronicsService Manual6.1.1 Precautions when assembling and disassembling * Use only approved Samsung spare pa

6-3Samsung ElectronicsDisassembly and ReassemblyService Manual6.2 Parts for Maintenance and Repair6.2.1 Replacement interval for parts with a limited

6-4Disassembly and ReassemblySamsung ElectronicsService Manual6.2.2 Printer CleaningA printer should be regularly cleaned, especially if it is used in

6-5Samsung ElectronicsDisassembly and ReassemblyService Manual1) Disassembly of the LSU unitThere are no serviceable parts inside theLSU. Alignment of

6-6Disassembly and ReassemblySamsung ElectronicsTraninung Manual6.3.2 Screws used in the printerThe screws listed in the table below are used in this

6-7Samsung ElectronicsDisassembly and ReassemblyService Manual6.3.3 Opening Covers and replacing Consumable partsThis section shows you how to open th

6-8Disassembly and ReassemblySamsung ElectronicsService Manual3) Open the exit cover by pressing the cover open button.Caution: Before opening the exi

6-9Samsung ElectronicsDisassembly and ReassemblyService Manual5) Remove the OPC drum by carefully lifting the unit using the handle provided. Take car

6-10Disassembly and ReassemblySamsung ElectronicsService Manual6.3.4 Replacing the Waste Toner Tank>> Removing the waste toner tank1) Push the t

1-5PrecautionsService Manual1.3 ESD PrecautionsCertain semiconductor devices can be easily damaged by static electricity. Such components are commonly

6-11Samsung ElectronicsDisassembly and ReassemblyService Manual3) Remove the Toner Caps from the side of the tank and fit them to the tank inlets as s

6-12Disassembly and ReassemblySamsung ElectronicsService Manual6.4 Disassembly Procedure6.4.1 Top cover and Front cover1) Remove the cassette.2) Open

6-13Samsung ElectronicsDisassembly and ReassemblyService Manual3) Release 2 screws (4*10 silver).4) Take out the Top Cover as shown below.ScrewScrewTo

6-14Disassembly and ReassemblySamsung ElectronicsService Manual5) Push both of the top corners to release the catches and open the front cover and the

6-15Samsung ElectronicsDisassembly and ReassemblyService Manual7) Release 7 screws (3*10 silver) located inside the front cover.Release 2 screws (3*10

6-16Disassembly and ReassemblySamsung ElectronicsService Manual6.4.2 OP Panel Ass’y>> Before disassembling it: Remove the front cover. (Refer to

6-17Samsung ElectronicsDisassembly and ReassemblyService Manual6.4.3 Rear Cover>> Before disassembling it: *Open the duplex cover, the DEVE cove

6-18Disassembly and ReassemblySamsung ElectronicsService Manual2) Take out the Rear Cover as shown below.

6-19Samsung ElectronicsDisassembly and ReassemblyService Manual6.4.4 Duplex Cover Ass'y and Transfer Roller (T2)>> Before disassembling it

6-20Disassembly and ReassemblySamsung ElectronicsService Manual3) Release 4 hooks on the right and left side with a flat bladed screwdriver and then r

1-6PrecautionsService ManualMEMO

6-21Samsung ElectronicsDisassembly and ReassemblyService Manual6-21Samsung ElectronicsDisassembly and Reassembly6.4.5 Fuser1) Open the DEVE coverCauti

6-22Disassembly and ReassemblySamsung ElectronicsService Manual3) Release 5 screws (3*10 silver) and then remove the harness cover.4) Remove one harne

6-23Samsung ElectronicsDisassembly and ReassemblyService Manual6.4.6 Exit Cover>> Before disassembling it: * Remove the front cover (Refer to 6.

6-24Disassembly and ReassemblySamsung ElectronicsService Manual6.4.7 SMPS and Main PBA>> Before disassembling it*Remove the rear cover (Refer to

6-25Samsung ElectronicsDisassembly and ReassemblyService Manual2) Release 4 screws from the SMPS.Release one screw (3*10 silver) from the harness guid

6-26Disassembly and ReassemblySamsung ElectronicsService Manual4) Remove all harness connected to the main PBA.5) Release 5 screws (3*6 machine screw,

6-27Samsung ElectronicsDisassembly and ReassemblyService Manual6.4.8 Fuser Fan>> Before disassembling it: * Remove the top cover (Refer to 6.4.1

6-28Disassembly and ReassemblySamsung ElectronicsService Manual6.4.9 Main Drive Ass’y>>Before disassembling it: * Remove the rear cover (Refer t

6-29Samsung ElectronicsDisassembly and ReassemblyService Manual4) Remove the washer using tweezers and then remove the OPC gear and pin. (The OPC gear

6-30Disassembly and ReassemblySamsung ElectronicsService Manual6.4.10 HVPS (High Voltage Power Supply)>>Before disassembling it: * Disassemble t

222-1Samsung ElectronicsReference InformationService Manual2. Reference InformationThis chapter contains the tools list, list of abbreviations used in

6-31Samsung ElectronicsDisassembly and ReassemblyService Manual3) Remove 5 screws (3*6 machine screw, silver) and then remove the HVPS.ScrewScrewScrew

6-32Disassembly and ReassemblySamsung ElectronicsService Manual6.4.11 Deve drive ass’y>>Before disassembling it: * Disassemble the rear cover (R

6-33Samsung ElectronicsDisassembly and ReassemblyService Manual3) Separate the harness from the DEVE motor.4) Release 5 screws (3*10 silver) from the

6-34Disassembly and ReassemblySamsung ElectronicsService Manual6.4.12 Deve drive PBA and DEVE cover open S/W>>Before disassembling it: * Disasse

6-35Samsung ElectronicsDisassembly and ReassemblyService Manual3) Remove 4 high-voltage terminals.TerminalTerminalTerminalTerminal

6-36Disassembly and ReassemblySamsung ElectronicsService Manual6.4.13 Deve Drive Motor ITB Cleaning Solenoid>>Before disassembling it: * Disasse

6-37Samsung ElectronicsDisassembly and ReassemblyService Manual6.4.14 DEVE cover>> Before disassembling it: * Remove all consumption parts (Tone

6-38Disassembly and ReassemblySamsung ElectronicsService Manual6.4.15 LSU unit>> Before disassembling it: * Remove the consumable parts (Toner c

6-39Samsung ElectronicsDisassembly and ReassemblyService Manual3) Separate 2 harnesses and remove the LSU unit.HarnessHarness

6-40Disassembly and ReassemblySamsung ElectronicsService Manual6.4.16 DEVE OEM PBA>> Before disassembling it: * Disassemble the front cover and

2-2Reference InformationSamsung ElectronicsService Manual2.2 Acronyms and AbbreviationsThe table below explains the abbreviations and acronyms used in

6-41Samsung ElectronicsDisassembly and ReassemblyService Manual6.4.17 Waste toner ass’y>> Before disassembling it: * Disassemble a front cover a

6-42Disassembly and ReassemblySamsung ElectronicsService Manual3) Release one screw (3*10 silver) and then remove the sensor cover.Screw

6-43Samsung ElectronicsDisassembly and ReassemblyService Manual6.4.18 MPT(Multi Purpose Tray)>> Before disassembling it: * Disassemble all consu

6-44Disassembly and ReassemblySamsung ElectronicsService Manual6.4.19 Pick-UpAss'y>> Before disassembling it: *Disassemble all consumable p

6-45Samsung ElectronicsDisassembly and ReassemblyService Manual3) Remove the 3*8 black screw retaining the Guide Pick-Up plate. Using a small flat bla

6-46Disassembly and ReassemblySamsung ElectronicsService Manual6.4.20 Pick-Up Roller replacementNote It is not necessary to remove the Pick Up Assy in

6-47Samsung ElectronicsDisassembly and ReassemblyService Manual3) Turn the set upside down and Release the shaft retaining bearing and slid it away fr

6-48Disassembly and ReassemblySamsung ElectronicsService ManualMEMO

777-1Samsung ElectronicsAlignment & AdjustmentsService Manual7. Alignment and AdjustmentsThis chapter describes some of the main service procedure

7-2Alignment & AdjustmentsSamsung ElectronicsService Manual7.1.2 Jams1) Jam0 (Jam in feed area)* After a page was picked up, it was not fed.* Pape